If you raced a full cyclocross season last year, or can’t remember the last time you had both an Allen key and your cycling shoes in your hands at the same time, it’s probably a great time to look into replacing your clipless pedal cleats.
Your two-bolt mountain bike cleats probably took a beating with all the dismounts, remounts and run-ups, and because they’re so critical to a confident and secure cycling experience, cyclocross racing or not, new cleats represent the best $20 or so spent in bike maintenance.
Worn cleats can lead to unintentional unclipping, whether it’s while sprinting against your buddies, or using body English to clear or hop an obstacle. Both can be ego blows at best, and result in crashes at worst.
But what if you can't easily remove the cleats of your shoes?
The Perfect Springtime Project
A few years ago, we wrote briefly about this topic, offering tips on replacing stubborn stuck cleats before the spring cycling season was fully underway. Why spring? Spring is the perfect time to replace the cleats on all your two-bolt shoes. Your cleats have probably not only been beat to hell from cyclocross season, but this time of year many of us often divide time between different bikes in the quiver, whether it’s a winter bike, mountain bike, commuter or cyclocross/gravel bike. Hopping from bike to bike, there’s nothing more unsettling than different pedal spring tension or release points on each bike. Swapping between shoes with new and worn cleats, or hopping on a bike that was last ridden with new cleats can be a recipe for ejection or dejection.
Also, if you live in a wintry climate and have braved winter on two wheels, there’s a good chance your cleats have received more than their daily allowance of salt, which is conducive to rust and corrosion. That’s awesome for making orange snow tracks, but bad for easy removal of the cleats.
So assuming your shoes don’t need replacing as well, grab those kicks and have a look where the sun doesn’t shine on them. Do the bolts look anything like this?
Spring is the perfect time to check, loosen and replace worn mountain bike cleats and bolts. Tips to remove stuck cleat bolts of SPD or other mountain bike pedals. © Cyclocross Magazine
Or worse yet, this?
Obviously these cleats ended their useful life eons ago, but the bolts are what we care about. Can you see the hex wrench socket? Does it resemble anything like a hexagon? This determines the complexity of the task at hand.
If the holes aren’t just filled with dirt but resemble nothing like Allen key holes, and your shoes are tattered, consider your own time vs. money value before embarking into the following four-bolt adventure.
"Can you see the hex wrench socket? Does it resemble anything like a hexagon? This determines the complexity of the task at hand."
However, despite our society’s throwaway tendencies, when there’s a will there’s a way when it comes to giving your shoes new life with new cleats. We’ve got a prioritized set up of steps to try to remove those difficult-to-remove Shimano SPD cleats (or CrankBrothers, Time, Look, Xpedo, Issi, Speedplay, etc.) in the slideshow below.
On Your Mark...
But first, a little prep work. If you’ve got a new pair of cleats ready to swap in once you’ve got the old cleats out, and are happy with your cleats’ position, grab a Sharpee and a ruler to mark your current cleat’s position. Draw a horizontal line on your sole on each side of the cleat that intersects the two bolt heads, and a vertical line that represents the center line of your cleat. This makes precise positioning of your next set of cleats easy (although there will likely be indentations on your sole that provide a decent guide).
Marking your cleat position before removing your cleats makes for precise positioning of the replacement cleats. Tips to remove stuck cleat bolts of SPD or other mountain bike pedals. © Cyclocross Magazine
Now onto the hard part: getting those bolts loosened. See our 8-step guide below. We're hoping you only need to follow a few of them.
Steps to Remove Stuck / Stripped / Rounded SPD Cleat Bolts:
Step 4: Apply Some Torx
Is your cleat still bolted in place? Are the flats on the hex wrench socket smashed in?
Often the flats of the hex hole are damaged, which means a hex wrench no longer fits. In that case, reach for a Torx wrench to loosen the bolts. © Cyclocross Magazine
Sometimes the bolt is so worn you can’t get a hex wrench into the hole:
If the hex hole is too rounded for an hex wrench, you’ll want to skip this step and grab a Torx wrench. Tips to remove stuck cleat bolts of SPD or other mountain bike pedals. © Cyclocross Magazine
It’s time to try alternative tools. Grab your Torx wrenches, and find one that seems a tad tight for the bolt, and pound it in if necessary. A T25 Torx wrench/bit fits great into a 4mm hex bolt.
If the normal Allen key doesn’t fit, try a Torx wrench/bit. A T25 wrench works great for a 4mm hex bolt. Tips to remove stuck cleat bolts of SPD or other mountain bike pedals. © Cyclocross Magazine
The star-shaped wrench will grip the corners of the hex hole, and gives you a chance of loosening a rounded hex hole with damaged flats.
The Torx wrench will grip the bolt by the corners of the hex hole and doesn’t requre pristine flats for good grip. Tips to remove stuck cleat bolts of SPD or other mountain bike pedals. © Cyclocross Magazine
If you’re still stuck, add some power via Step 5.
